Press the board or cutting guide down on top of the memory foam to reduce the thickness of the foam that will need to be cut. When trying this out, we just gathered the excess material up, folded it over, and pinned it back (being sure not to puncture the mattress). It is important that the memory foam is kept on a hard surface with the cutting edges hanging out of the surface. *Special note: If you’re cutting foam that is topped with memory foam, don’t forget to be paying attention to which side is “up” (the memory foam side!) Remove the slipcover if you’re cutting a memory foam mattress. Use an abrasive blade such as used to cut stone etc. To cut, lay a piece of plywood or flat board under the memory foam where the cut will be made to protect the flat surface area from becoming cut into. A lot less mess than a regular saw blade and the edges are nice and sharp. You'll kick yourself when you see, midway through the video, what he actually used for the cutting device. Repeat to the other side of the … If you have access to an experienced seamstress, go ahead and play your ‘phone a friend’ card now. Place large pieces of cardboard under the areas where you will be cutting. It is pretty easy to do and I bet you already own all the needed supplies. With the help of the sharp scalpel make an incision on the softer … The easiest way to cut foam is using a hot wire and you can also make hand held ones, I think hot wire is better methods. Please enter your email and we will send an email to reset your password. Once the zipper is undone, pull the edges of the slipcover off of the mattress and remove it. Best Way to Cut Memory Foam. Measure and Mark Your Foam. As always, thanks for reading! Step 3. And mine came with a free serving fork -- match that, Professional Foam Saw! Make sure to slowly follow the line and maintain the knife at a perpendicular angle to the foam. I should add that I use a hand-held bread knife, not electric. Measure, then use your sharpie to mark what foam you need to cut off. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. Use a straight edge to help keep everything exact. A memory … Your three pieces of foam fold up like an accordion. This may not be ideal, but certainly seemed like it could be good enough - especially if you were mindful of the pins when transporting the mattress around, and if you typically have an additional sheet over it anyway! … If you want to cut your mattress … Be sure to plan this out before you mark and cut a certain section of the tri fold foam! I use an inexpensive solder iron where the point can be removed and replaced with a thick piece of wire. If this mattress is … Slices through all density of foam and foam rubber like butter. I was able to lay the piece of foam I needed to cut on top of the rest of the foam mattress, leaving just the edge hanging off. If you are using an electric knife, follow all safety instructions. Too many mattresses are often improperly disposed of or are not always recycled, which can be a problem as the landfills grow larger each year. https://www.youtube.com/watch?v=bqG5I7sl8kk. Pin me for when you’re ready to tackle your DIY job! Buy two layers of memory foam. Mark on all four sides of the foam (top, bottom, and sides). I needed to make a cut in 3-part foam RV mattress that was 4.5″ thick, and I wanted to cut it at 2″ up from the bottom where the first layer was glued to the 2nd layer. I then had to use a seam ripper on the layer of fabric that covers the individual piece of foam to open up a slit just big enough to pull the foam out. In this video, I cut a foam mattress in half. Use a hot wire to cut horizontally through your memory foam … If you choose to use a carving knife, use a gentle … Check online. The Best Memory Foam Truck Bed Mattress for Truck, Van, or SUV Camping, Choosing the Best SUV or Truck Bed Mattress [Memory Foam vs Air Mattress vs Sleeping Pad], DIY Camper Curtains & Window Covers - A Detailed Guide. The way the pros cut foam is using one of these bad boys: This foam cutting saw has a base that rides on tiny wheels to prevent friction, and the large area of the base keeps the blade straight up and down. It was time-consuming, messy, far from accurate, and doing the curves was a real pain. A New Core77 video podcast series. This will help when cutting. However, memory foam mattress reviewstend to mention heat retention with these beds due to their composition. This is by far one of the best-looking setups--for a fairly affordable price! We have six dogs. A well-made memory foam mattress or memory foam mattress topper tends to soften … Depending on your application, this could really matter. It's available in different thicknesses and widths for almost any application and can be cut to size with a variety of common tools. I’m a lapsed industrial designer. Cutting the Foam. Last but not the least you need to be cautious with everything wh… I suppose I could take out the 4 tpi resaw blade and use a 12 tpi blade like the pros use, but frankly that doesn't seem to matter either. I have used all ways--knife, hot wire, and electric carving knife. It's the dumb way to cut foam. How to Cut a Foam Mattress Step 1. If you want to learn more about this specific mattress and why we think it’s the bomb, we’ve got a post all about it. To cut a memory foam mattress horizontally, try these methods: Cut your memory foam mattress with a large, horizontal saw. Then you can just shake it out to clean up. I've been using one freehand for years. Step 1 Remove the fabric cover or any extra outer layers encasing the foam. When using heavy-duty scissors, make sure to … Step 5: Cut the memory foam. For those who don't want to sit through the video, he's using a Phillips electric knife mounted in a small router table. Use measuring tape to determine where you should cut the foam. I was born in NYC and figured I’d die there, but a few years ago I abandoned New York to live on a farm in the countryside with my wife. Memory foam provides a stiffer, more comfortable surface to sleep on than many other bedding materials. It’s easy to just peek underneath to see if your blade is coming through on the line you marked along the bottom, and then adjust. Hopefully these tips on how to cut foam can help you in your pursuit of finding a great camping mattress, whatever your setup may be! My mom worked for quite a while in order to make this snug again, but we wouldn’t recommend this approach unless you have the extra time and experience. Draw out your cutting lines as a guide. Get the solid foam and not the egg-crate pattern. Measure the shape you want to cut and add 1⁄8 inch to all of your measurements. It worked OK, but the saw created a lot of little foam … Test it out; it only takes a single click to unsubscribe, By creating a Core77 account you confirm that you accept the Terms of Use. This left me with one of the trifold pieces loose.). Upholstery foam, foam insulation, styrofoam; it doesn't matter, it cuts both really well. Lay the foam mattress onto the floor. in a circular saw. Put a blanket or towel under your work space to catch the tiny pieces of foam that will drop as you cut. www.partfoam.com. Otherwise, you’d be trying to sleep on something like this and your foam could slip out from underneath you! When making the cuts hold the knife perpendicular and don't compress the foam … Click on the link below for the best tools to use and the best method to get nice clean cuts with your gel foam mattress. How To Cut A Campervan Mattress. I use what my foam supplier uses, only the woodworker's version:  an ordinary bandsaw. Cut Through The Outer Covering. Don’t forget to SUBSCRIBE for more blog updates! If your project requires a tighter tolerance, Contact Us for more information about machine cut custom items. Make the knife go back and forth to make the cut on the mattress foam. To cut the foam is a different story to cutting wood but also requires the right … Just looked online and found handheld ones for 27 bucks... more 'industrial' models at 100...A staple of arch schools everywhere. I was going to suggest the same thing if he had used something else. Hot wire, anyone? After searching high and low for the perfect truck bed mattress for our truck camper, we finally landed on the Milliard 6” Memory Foam Tri Fold Mattress. Look for a zipper around the edge of the mattress and unzip it as far as you can. The foam mattress was about 3” too long, and (of course), didn’t have the corner section cut out like we needed for our propane tank storage! Before you cut foam, always make sure your work surface is flat, stable and won't be damaged by cutting through the foam with the knife. By accessing or using this site you are indicating your consent to and agreement with the: Privacy Policy | Terms of Use | Affiliate Disclosure, Powered by a Toyota 22R | ©2019, takethetruck unless otherwise noted. as you are marking what to cut off. Memory foam offers an excellent balance of support and comfort, which enhances the material’s pain and pressure-relieving qualities. For us, this didn’t matter when just cutting the length off, but did matter when cutting the corner out.*. In case you’re wondering, yes, it was a little painful to be cutting a really nice, brand new mattress into such a weird shape, forever changing its original design. Lots of idea's. If you’re looking into disposing of your mattress, you need to know how to cut up a mattress. Try and stop every once in a while to make sure you make a clean cut as possible and … One of the things I neglected to mention in my banquette-building post was how to cut the foam. Wishing you the best. Hold it in place with one hand and have your cutter in the other to cut the foam along the required lines and surfaces. Thanks for posting! We know many other DIY campers need an odd sized mattress like this, or pieces of foam cushion that get puzzled together to create a sleeping space. Recovering individual pieces of foam using a sewing machine shouldn’t be too challenging. It's the dumb way to cut foam. Find a way to prop the foam up off the floor or table surface so that your knife doesn’t damage anything. If you don't have that kinda cash but have some building skills, check out this awesome DIY foam saw by YouTube user Designsbyg. Having all four sides of the foam marked will help you keep your knife at a 90* angle against the mattress top, resulting in a cleaner cut. The double-sliding-blade design keeps the foam from sticking-snagging, and the device only costs $15-20. Do not try to cut memory foam that is more than 2 1/2 inches thick with scissors. The router table is a brilliant, brilliant addition. Brilliant! Use an electric knife a scissors fitting to cut thick materials and start cutting along the lines of the marked area. My secret cheap method is a bread knife. Hercules makes a nice-looking one for about $389. Heavy-duty scissors can be used to how to cut memory foam mattresses that is thinner, that is, a topper that is less than about 3/4 inch thick. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. You can also build your own hot wire foam cutter pretty cheaply - instructions available on the internets. To cut a foam mattress, you need multiple tools, including a straight edge, measuring tape, a marker, and an electric cutting knife. It does straight lines and curves with ease. From a design history perspective that looks more like a classic Hamilton Beach knife from the 60's designed by Chapman, Goldsmith & Yamasaki - Chicago. It can have a wire straight out or better, the wire can be shaped into a larger loop with both ends coming out of the solder iron. Turn on and guide the electric knife along the line that you drew previously on the foam. When you purchase through links on our site, we may earn an affiliate commission. Core77 is supported by its audience. Measure and draw lines on your mattress. Getting a straight, clean cut is important, but cutting memory foam … So if you’re finding that you might need to cut foam cushions or a foam mattress and are feeling hesitant to jump in, we’ve got you covered! (Is this is anti-clickbait? Memory foam is a polyurethane material that has added chemicals to increase density and viscosity. Here's a similar one in action: They're also fairly expensive, ranging from about $160 to over $500 for commercial grade tools. Measure, then use your sharpie to mark what foam you need to cut … We needed the modified section of foam (which is nearest our tailgate) to be the one that the is able to be folded up on top of the middle section of the mattress (NOT the section that could only fold down and underneath the middle section of the mattress). (For the Milliard mattress, I unzipped the top fitted sheet and removed the foam section that needed to be altered. But having a tri fold memory foam truck bed mattress that fits perfectly in our truck shell camper has been a game changer! Ha! … Yes, every foam shop I have ever walked into has had an electric knife on the shelf. Also if you are using an electric knife ensure that your fingers or the electrical cord is kept away from the cutting blade. One of the things I neglected to mention in my banquette-building post was how to cut the foam. Largest Solid Mattress The largest solid mattress … Keep an eye open to make sure that you follow the line you have made earlier on the mattress foam. Before jumping into cutting the foam, remove any fabric encasement from your memory foam mattress. When you’re ready to cut the foam, work slowly and basically just saw the thing apart! Foam can be used for different applications so it’s one of the most versatile materials to work with for a do-it-yourself project. Step 2. A good night's sleep is crucial in this busy world. If sewing isn’t an option for you, consider using safety pins to tighten the cover up against the foam. But if you’re dealing with recovering a tri fold mattress, you will need to modify the zippered cover in order to hold everything snug and allow the tri fold to function correctly. Our website uses cookies to enhance the site operation and understand traffic and website performance. Custom-cut mattresses and toppers have dimensional tolerances according to the "Custom-Cut Mattresses and Toppers" section of our Dimensional Tolerances table. You also need to be in a comfortable position before starting to use a cutter for cutting memory foam. Fresh interviews weekly. Having no money, I cut through five-inch-thick foam sections by making repeated swipes with a cheapie utility knife like the one above. Contact Us. See images below for clarification**, Straight edge (could even be a piece of cardboard), Seam ripper and basic sewing kit (if your foam is encased in fabric). Many new memory foam mattresses have a slipcover on top for an additional layer of protection. 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Guide the electric knife, not electric 24 inches where you will how to cut foam mattress cutting midway.... ) ’ s one of the foam section that needed to be a... How to cut the foam an abrasive blade such as used to cut a foam mattress topper tends soften! Like the one above looking into disposing of your measurements what we needed, there. That fits perfectly in our truck shell camper has been a game!. Mattresses have a slipcover on top for an additional layer of protection Best Way to the... Areas where you should cut the foam ( top, bottom, and the device only costs $.! Knife on the foam up off the cutting blade your sharpie to mark what you...
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